Reasons behind the Growing demands for Industrial Automation Training
Industrial automation basically refers to the automation of machines among industries to facilitate work more efficiently with the help of computers by some efficient programming. The adoption of automation has seen a rise in most industries that increases productivity and efficiency. Through this article, you will get to know about industrial automation and how it helps industries and modernises them. Also, this article will inform you about its type and what are the merits and demerits of automation and why its training is important for students. You will also get to know about the courses in industrial automation and what will be the suitable institute for industrial automation training in Noida. Look at these points which we are going to discuss throughout the article.
- What is industrial automation?
- Types of industrial automation
- Advantages of industrial automation
- Disadvantages of industrial automation
- Institute for industrial automation training
What is industrial automation?
It is the use of devices to control the industrial process and machinery by eliminating manpower and replacing dangerous assembly operations with automated ones to increase productivity with quality. Due to eliminating manpower, machinery is more in use and highly efficient as they work 24 hours continuously. It also manages to process a wide number of variables like temperature, flow, pressure, power and speed of operation simultaneously.
Types of industrial automation
Based on different tasks and requirements of the industries, industrial automation has been divided into some types and these are-
1- Fixed or Hard Automation
2- Programmable Automation
3- Flexible or Soft Automation
4- Integrated Automation
Let’s understand one by one
1- Fixed or Hard Automation
A fixed or hard automation system performs only a single set of tasks without fluctuation. It is this type of system is basically used for mass production and continuous flow systems. The best example of fixed automation is a conveyor belt which shows repetitive operation. It also increases efficiency by moving from point X to Y with minimal effort. This type of system is generally used for fixed and repetitive operations to produce high volumes.
This type of system is used for food packaging or the textile industry. Adopting a fixed automated system for your business keeps you far ahead of your competitors and also cuts the time and labour cost of their installation. Sometimes it also keeps employees safe from getting injured as hazardous work is done by automated machines or robots.
2- Programmable Automation
This system runs on commands given by the computer program, which means that its resulting process may vary widely with changes in commands given to the computer through code. To produce a similar type of product that utilises many steps at the same time like in paper mills, this type of automation is used for mass production.
Initially, the setup cost of programmable automation equipment may be high, but due to the continuous process for a long time, they tend to be less expensive in the long run.
3- Flexible or Soft Automation
This type of automation allows for a flexible manufacturing system with flexible production. Every tool receives instruction according to the human-operated computer, which means that a particular piece of work can vary widely with the change in source code delivered to the computer. This automation system is widely used in textile manufacturing.
4- integrated automation
This type of automation has minimal human involvement and is totally automatic, handled by computers. Most of the processes like- designing the necessary parts, testing of design and fabrication of parts is done by the computer itself. It handles both batch process manufacturing as well as continuous process manufacturing.
Advantages of industrial automation
Productivity- It increases productivity as many companies have to hire a number of workers to work in a company with rotational shifts. Still, the company has to close for maintenance and on holidays, but with automation, production never stops and the machine runs 24 hours 7 days a week and 365 days a year. This leads to significant productivity for the company.
Quality- Quality matters a lot for manufacturing companies and automation helps in that also as robots do not involve any fatigue and can give uniform results even working for hours in comparison to human employees.
Flexibility- Adding new work may lead to training with human operators, but robots can be programmed to do any work and this makes manufacturing more flexible.
Accuracy of information- automation provides you accuracy in key production information, it also improves data accuracy and reduces data collection costs. This helps you to make the correct decision during the process about decreasing waste and improving the process.
Safety- Robots can handle hazardous tasks which decreases the risk of labour getting harmed and involved in any kind of injury.
Disadvantages of industrial automation
High initial cost- it becomes much more costly when switching a human production line to an automatic production line. Also, training costs are involved while giving training to human employees to handle these sophisticated tools or equipment.
Institute for industrial automation training
Due to the high demand for industrial automation, a craze has arisen in the minds of students and they are looking at industrial automation as a career. But for a better career, it is necessary to get the best training that you can get from Aptron which is the best industrial automation training institute in Delhi. It provides you with practically oriented training with placement assistance amongst top companies in India. Here you learn from the professionals directly from the industry itself with proper guidance.
Conclusion
Industrial automation has taken huge growth as it is accepted by different industries due to its huge benefits, in scaling productivity, quality and yes safety at a very low cost. In this article, we have shared information about industrial automation and its types with its merits and demerits. With the growing demand for industrial automation, there is a huge demand for its training also as students are getting fascinated with this technique and looking to this for the future. After researching I have found the best institute for industrial automation training in Noida is Aptron where you get training under the best tutors across India and with them, you choose a career path in automation.